Material, Corrosion & Painting Process Specialist works on Front End Engineering Design (FEED) and Engineering Procurement Construction and Commissioning (EPCC) Projects (mainly in oil & gas, petrochemicals, fertilizer processing industries and power plants). He/She has to follow safety and cost-effectiveness criteria, Contractual requirements, International Codes and Standards.
Key Activities & Responsibilities: Review of contractual documentations;
MATERIAL SELECTION including: corrosion rate evaluation or calculation as per literature data and/or corrosion software
selection of proper material grade (i.e. low alloy, CRA, etc.) along with corrosion allowance
definition of requirements (chemical composition restriction, heat treatment conditions and/or corrosion testing, installation of insulation kit, etc.) for specific corrosive fluids (i.e. sour service HIC/SSC, high temperature hydrogen attack, amine, etc.)
review of laboratory corrosion testing procedures
PROTECTIVE COATING / LINING (atmospheric corrosion, internal lining, buried and submerged surfaces) including hot dip galvanizing, thermal spray coating, etc. This duty includes: definition of technical specifications
review of Vendor documentation
coating pre-job meeting at application workshops/site
audit at laboratories for accelerated corrosion tests; spot inspections during and after application;
CORROSION MONITORING requires the following: identification of probe types suitable for corrosive process;
installation place of probes and coupon;
define of the threshold limits / acceptance criteria based on probes selected;
CATHODIC PROTECTION: general protection criteria and design by SACP and ICCP;
RISK-BASED INSPECTION requires the following: basic knowledge of the methodology;
ability to manage the third party and contractual requirements in order to prepare all the deliverables requested such as: inspection plan (CML), corrosion loops marked up, etc.;
CORROSION INHIBITION / CHEMICAL TREATMENT in order to manage the corrosion phenomena;
CHEMICAL CLEANING in order to meet proper process requirement;
ASSISTANCE , providing support during design phases, construction and commissioning in the operating center and/or at site based on the project needs.
Personal Attributes: Master's degree in Industrial Chemistry or Chemical Engineering, Material Science or similar technical field;
Material and Metallurgical background with knowledge of material selection for application in petrochemical, power, fertilizing and oil & gas industry;
fluent in English;
availability to travel at site and/or vendor workshop on the basis of Company needs;
3 ÷ 5 years of experience is a preferred requirement.
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