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Material, Corrosion & Painting Process Specialist
The Material, Corrosion & Painting Process Specialist works on Front End Engineering Design (FEED) and Engineering Procurement Construction and Commissioning (EPCC) Projects (mainly in oil & gas, petrochemicals, fertilizer processing industries, and power plants). He/She has to follow safety and cost-effectiveness criteria, contractual requirements, international codes and standards.
Key Activities & Responsibilities: Review of contractual documentations. MATERIAL SELECTION including:
Corrosion rate evaluation or calculation as per literature data and/or corrosion software. Selection of proper material grade (i.e., low alloy, CRA, etc.) along with corrosion allowance. Definition of requirements (chemical composition restriction, heat treatment conditions and/or corrosion testing, installation of insulation kit, etc.) for specific corrosive fluids (i.e., sour service HIC/SSC, high temperature hydrogen attack, amine, etc.). Review of laboratory corrosion testing procedures. PROTECTIVE COATING / LINING (atmospheric corrosion, internal lining, buried and submerged surfaces) including:
Hot dip galvanizing, thermal spray coating, etc. This duty includes: Definition of technical specifications. Review of vendor documentation. Coating pre-job meeting at application workshops/site. Audit at laboratories for accelerated corrosion tests; spot inspections during and after application. CORROSION MONITORING requires the following:
Identification of probe types suitable for corrosive processes. Installation place of probes and coupon. Definition of the threshold limits/acceptance criteria based on probes selected. CATHODIC PROTECTION: general protection criteria and design by SACP and ICCP.
RISK BASED INSPECTION requires the following:
Basic knowledge of the methodology. Ability to manage the third party and contractual requirements in order to prepare all the deliverables requested such as: inspection plan (CML), corrosion loops marked up, etc. CORROSION INHIBITION / CHEMICAL TREATMENT in order to manage the corrosion phenomena.
CHEMICAL CLEANING in order to meet proper process requirements.
ASSISTANCE: providing support during design phases, construction, and commissioning in the operating center and/or at site based on the project needs.
Personal Attributes:
- Master's degree in Industrial Chemistry or Chemical Engineering, Material Science or similar technical field.
- Material and Metallurgical background with knowledge of material selection for application in petrochemical, power, fertilizing, and oil & gas industry.
- Fluent in English.
- Availability to travel at site and/or vendor workshop on the basis of company needs.
- 3 to 5 years of experience is a preferred requirement.
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